What is Blue Biotechnology? Uses, examples and benefits

Oceans cover approximately 70% of the Earth's surface and host an enormous biological diversity with great potential for sustainable use. Blue biotechnology (also known as marine biotechnology) is the scientific field that harnesses marine organisms, such as algae, bacteria, fungi, fish, or invertebrates, to develop new products, processes, and services.

This emerging approach is part of the Blue Economy, promoted by international organizations (e.g., the European Union through the Green Deal) to sustainably integrate activities that depend on the ocean (fishing, aquaculture, marine biotechnology, etc.). In this context, blue biotechnology seeks to leverage marine resources under sustainability criteria, contributing to both the blue economy and the ecological transition. It promotes the use of the vast variety of marine life for biotechnological solutions. For instance, hundreds of new bioactive marine compounds are discovered every year that can be transformed into food, medicines, or advanced materials.

What is blue biotechnology?

Blue biotechnology applies biotechnological techniques in aquatic environments to convert marine resources into useful products. In other words, it is the set of processes that uses marine and freshwater organisms (microalgae, algae, bacteria, fungi, fish, sponges, etc.) as raw material to create goods and services.

For example, this discipline investigates aquatic compounds to develop drugs, functional foods, biofuels, and cosmetics from algae and other marine species. In this way, marine biotechnology harnesses the biodiversity of aquatic ecosystems to drive industrial and pharmaceutical innovation by exploring lesser-known natural resources.

What is blue biotechnology used for?

Blue biotechnology has a wide range of applications in society and industry. It helps discover and produce new bioactive compounds from marine organisms, which can be converted into food, nutritional supplements, cosmetic ingredients, or pharmaceuticals. Every year, hundreds of novel marine compounds are identified thanks to marine research, highlighting the innovative potential of these ecosystems.

Besides producing health and consumer goods, blue biotechnology also supports clean and sustainable technologies. For example, it enables the development of low-carbon biofuels and biodegradable materials that help reduce industrial pollution. It also contributes to environmental solutions through biological systems that clean contaminated water and genomic techniques used to monitor habitat changes caused by climate change. In short, its applications span multiple sectors, including agriculture, human health, renewable energy, and environmental protection.

A key additional use is bioremediation. Certain marine bacteria and microalgae are used to decontaminate water and soil. For example, strains of marine bacteria have been isolated that can break down hydrocarbons from oil spills or degrade plastics in the ocean. Microalgae are also used in wastewater treatment systems to remove nitrogen, phosphorus, and heavy metals before returning clean water to the environment. Overall, blue biotechnology provides bioprocesses that both generate valuable products and help restore polluted aquatic ecosystems.

Infographic showing how bioremediation uses microorganisms to degrade pollutants in soil and water, supporting ecosystem restoration.

What are its applications in industry and agriculture?

In industry, blue biotechnology offers innovative and sustainable solutions. For example, marine microalgae are used to produce second- and third-generation biofuels (bioethanol, biodiesel) as alternatives to fossil fuels. Several companies have conducted test flights using algae-based fuels. Continental Airlines completed a flight powered by a blend containing biodiesel derived from microalgae. Algae are also processed to obtain high-value chemical compounds (such as carotenoids, fatty acids, and polysaccharides) used in the food and pharmaceutical industries. Other industrial processes use marine enzymes to produce bioplastics and biodegradable materials, researchers are even exploring algae for bio-rubber.

In agriculture and agribusiness, blue biotechnology contributes biofertilizers and biostimulants derived from marine algae. These products improve crop nutrition and resistance to pests, reducing the need for synthetic fertilizers and pesticides. For instance, microalgae extracts contain compounds that promote healthier, more sustainable plant growth. Additionally, byproducts from the fishing and algae industries (e.g., crustacean waste or processed algae) are used to make protein-rich aquaculture feed, closing material loops and reducing waste. Altogether, blue biotechnology enhances the efficiency of industrial and agricultural production through the responsible use of marine resources.

How is it applied in health and medicine?

Blue biotechnology has opened up vast opportunities in medicine and healthcare. Many new drugs are derived from marine organisms, particularly for treating complex diseases. For example, anti-cancer compounds isolated from tunicates and marine sponges have led to innovative medications. The Spanish company PharmaMar developed Yondelis, a drug based on a marine tunicate that became the first marine-derived anti-tumor treatment approved in Europe.

In addition to anti-cancer drugs, marine-sourced antivirals, antibiotics, and cardioprotective agents are being studied. Some marine peptides and polysaccharides show antimicrobial or anti-inflammatory activity and are being investigated to treat resistant infections and cardiovascular conditions.

Also noteworthy are marine nutraceuticals: for instance, microalgae oil is rich in omega-3 fatty acids (EPA, DHA) used as nutritional supplements to support heart and brain health. In fact, blue biotechnology transforms aquatic organisms into high-value food supplements (proteins, vitamins, antioxidants) that benefit our diet. Lastly, it allows for the development of marine vaccines and probiotics: in aquaculture, vaccines derived from marine compounds are used to protect fish and shellfish from disease, reducing antibiotic use. Likewise, aquatic-origin probiotics help balance gut microbiota in farm animals. In short, blue biotechnology provides unique marine compounds transformed into medicines, supplements, and healthy additives for both humans and animals.

What are its applications in cosmetics?

In the cosmetics sector, blue biotechnology explores marine ingredients with multiple benefits for skin and hair. Many cosmetic products include extracts from marine algae (such as brown algae like fucus or laminaria) due to their antioxidant, moisturizing, and regenerative properties. These extracts contain marine polysaccharides, vitamins, and trace elements that protect the skin from aging and improve elasticity. Specialized studies show that anti-wrinkle creams and antimicrobial facial products enriched with marine phytochemicals are already on the market.

Another example is marine collagen, obtained from fish and algae tissues, used in face masks and hair treatments for its ability to strengthen cellular structure. Additionally, thalassotherapy (treatments using seawater, algae, and marine mud) directly utilizes ocean water properties for spa therapy, relaxation, and rehabilitation. Altogether, blue cosmetics bring natural marine-based ingredients to consumers, offering sustainable alternatives to traditional synthetic compounds.

Infographic summarizing key applications of blue biotechnology, including marine biofuels, algae-based materials, marine-derived drugs, and cosmetics

How does blue biotechnology help the environment?

Blue biotechnology provides specific tools to protect and restore marine ecosystems. A prominent use is the promotion of blue carbon capture. Marine ecosystems such as mangroves, marshes, and seagrass meadows absorb CO₂ from the atmosphere very efficiently. Biotechnology enables the cultivation or restoration of these systems to store carbon long-term. At the microbial level, it has been documented that each kilogram of cultivated microalgae biomass can fix up to two kilograms of CO₂, helping reduce greenhouse gas concentrations.

Blue biotechnology is also applied to bioremediation of pollutants. In wastewater treatment plants, mixed microalgae cultures remove nitrates, phosphates, and heavy metals, returning treated water to the environment without harmful residues. Researchers have identified marine bacteria capable of breaking down oil, plastics, and pesticides, paving the way for biological clean-up of spills and polluted coastlines. In summary, these methods rely on natural processes (algae cultivation, marine enzymes, microbial communities) to detoxify damaged aquatic ecosystems.

What are some real-world examples of blue biotechnology?

Blue biotechnology applications are already in use across many sectors. Here are some specific examples:

  • Marine-derived anti-cancer drugs: Spanish company PharmaMar developed Yondelis, the first marine-based anti-tumor drug approved in Europe. PharmaMar also markets two other cancer drugs based on marine compounds. Researchers in other countries are working with marine sponges and corals to find similar treatments.
  • Bio-rubber tires from algae: Pirelli patented car tires made from natural rubber derived from green marine algae. This sustainable bio-rubber reduces the need for synthetic rubber in tire production.
  • Algae-based biofuels: Several companies are testing fuels made from microalgae. In 2011, Continental Airlines successfully completed a flight using a blend containing algae-based biodiesel. Other projects aim to produce large-scale diesel and marine fuels from oil-rich algae.
  • Marine cosmetics: High-end cosmetic brands are using extracts from algae and plankton in their formulations. For example, anti-wrinkle creams contain natural antioxidants from red and brown algae. Some biotech sunscreens use marine pigments (phytochemicals from algae) to protect skin from UV rays.
  • Functional foods and supplements: Nutritional supplements based on microalgae (such as spirulina or chlorella) are sold for their high nutritional value (proteins, vitamins, omega-3). Researchers are also exploring microalgae as ingredients for fortified foods and healthy beverages.
  • Biofertilizers and fish feed: Biotech companies offer liquid biofertilizers made from marine algae for agricultural use. These improve soil fertility naturally. Likewise, aquaculture feed is enriched with algae byproducts to boost fish nutrition.
  • Bioremediation: Environmental projects are using marine microorganisms to clean up pollutants. Some microbial strains can degrade hydrocarbons, heavy metals, and plastics. Scientists are testing how to apply them in coastal and soil clean-up operations.

These examples demonstrate how marine science translates into real-world solutions: innovative drugs, clean fuels, eco-friendly consumer products, and powerful tools for environmental protection.

What are the benefits and challenges of blue biotechnology?

Blue biotechnology offers significant advantages for society and the environment. It uses renewable marine resources, reducing pressure on terrestrial ecosystems and helping diversify food and energy production. It drives innovation in key industries by providing new drugs, nutraceuticals, and advanced materials. It also supports the circular economy: many projects reuse marine byproducts (e.g., discarded algae) in new applications. Finally, it contributes to global environmental goals (food security, ocean health, climate change mitigation) due to its sustainable nature.

Despite its potential, blue biotechnology faces significant challenges. Many marine processes are still difficult to scale industrially. Large-scale cultivation of algae and marine organisms requires major investment and the resolution of technical issues (e.g., controlling salinity, light, and temperature in large bioreactors).

There are also environmental concerns: marine compound harvesting must not harm ecosystems or biodiversity. Sustainable management strategies are essential to protect sensitive habitats while tapping into marine resources. Finally, a major technical hurdle remains in accessing deep-sea niches with unknown biodiversity (submarine probes, metagenomics, etc.). In conclusion, blue biotechnology requires ongoing support in research, infrastructure, and international cooperation to overcome these obstacles.

Conclusion

Blue biotechnology is emerging as one of the most promising fields in the bioeconomy. By leveraging the vast biodiversity of marine environments, it provides sustainable solutions to challenges in medicine, energy, agriculture, cosmetics, and environmental restoration. From microalgae-derived fuels to marine-based pharmaceuticals and eco-friendly materials, the ocean continues to inspire new innovations with both economic and ecological value.

While blue biotechnology is essential, it's just one part of a broader biotechnological landscape. There are other types of biotechnology, such as red, green, and white, that focus on healthcare, agriculture, and industrial processes, respectively. If you're curious to learn more about all the branches of biotechnology and how they shape our world, we invite you to explore our dedicated blog post covering the full range of biotechnology types.

What is blue biotechnology?

Frequently Asked Questions (FAQ)

1. What is blue biotechnology?

Blue biotechnology is the branch of biotechnology that uses marine organisms (like algae, bacteria, or fish) to develop products in health, energy, cosmetics, and environmental sectors.

2. What are examples of blue biotechnology?

Examples include drugs like Yondelis®, cosmetics with marine collagen, algae-based biofertilizers, microalgae biofuels, and bioremediation systems to clean polluted water.

3. What are the benefits of blue biotechnology?

It promotes sustainability, innovation in medicine, circular economy practices, carbon capture, and the development of natural alternatives to synthetic products.

4. What are the challenges of blue biotechnology?

It faces high production costs, scalability limitations for marine processes, and the need to protect marine ecosystems when extracting bioresources.

5. What is the difference between blue and green biotechnology?

Blue biotechnology uses marine organisms and ecosystems, while green biotechnology focuses on land-based agricultural applications like crops and fertilizers.

References

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Cassette

We understand the importance of flexibility and efficiency in laboratory processes. That's why our equipment is designed to be compatible with Cassette filters, an advanced solution for a variety of filtration applications. Although we do not manufacture the filters directly, our systems are optimized to take full advantage of the benefits that Cassette filters offer.

Cassette filters are known for their high filtration capacity and efficiency in separation, making them ideal for ultrafiltration, microfiltration, and nanofiltration applications. By integrating these filters into our equipment, we facilitate faster and more effective processes, ensuring high-quality results.

Our equipment, being compatible with Cassette filters, offers greater versatility and adaptability. This means you can choose the filter that best suits your specific needs, ensuring that each experiment or production process is carried out with maximum efficiency and precision.

Moreover, our equipment stands out for its 100% automation capabilities. Utilizing advanced proportional valves, we ensure precise control over differential pressure, transmembrane pressure, and flow rate. This automation not only enhances the efficiency and accuracy of the filtration process but also significantly reduces manual intervention, making our systems highly reliable and user-friendly.

Hollow Fiber

We recognize the crucial role of flexibility and efficiency in laboratory processes. That's why our equipment is meticulously designed to be compatible with Hollow Fiber filters, providing an advanced solution for a broad spectrum of filtration applications. While we don't directly manufacture these filters, our systems are finely tuned to harness the full potential of Hollow Fiber filters.

Hollow Fiber filters are renowned for their exceptional performance in terms of filtration efficiency and capacity. They are particularly effective for applications requiring gentle handling of samples, such as in cell culture and sensitive biomolecular processes. By integrating these filters with our equipment, we enable more efficient, faster, and higher-quality filtration processes.

What sets our equipment apart is its 100% automation capability. Through the use of sophisticated proportional valves, our systems achieve meticulous control over differential pressure, transmembrane pressure, and flow rate. This level of automation not only boosts the efficiency and precision of the filtration process but also significantly diminishes the need for manual oversight, rendering our systems exceptionally reliable and user-friendly.

Contact General

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Microbial configuration

The microbial configuration of the eLab Advanced is equipped with a Rushton turbine specifically designed for high-oxygen-demand processes such as bacterial and yeast fermentations. The radial-flow impeller generates strong mixing and intense gas dispersion, promoting high oxygen transfer rates and fast homogenization of nutrients, antifoam and pH control agents throughout the vessel. This makes it particularly suitable for robust microbial strains operating at elevated agitation speeds and aeration rates.

Operators can adjust agitation and gas flow to reach the required kLa while maintaining consistent mixing times, even at high cell densities. This configuration is an excellent option for users who need a powerful, reliable platform to develop and optimize microbial processes before transferring them to pilot or production scales.

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Technical specifications

Materials and finishes

Typical
  • Product-contact parts: AISI 316L (1.4404), typical Ra < 0.4 µm (16 µin)
  • Non-contact parts/skid: AISI 304/304L
  • Seals/elastomers: platinum-cured silicone, EPDM and/or PTFE (material set depends on selection)
  • Elastomers compliance (depending on selected materials): FDA 21 CFR 177.2600 and USP Class VI
  • Surface treatments: degreasing, pickling and passivation (ASTM A380 and ASTM A968)
  • Roughness control on product-contact surfaces

Design conditions

Pressure & temperature

Defined considering non-hazardous process fluids (PED group 2) and jacket steam/superheated water (PED group 5), depending on configuration and project scope.

Reference design envelope
ModeElementWorking pressure (bar[g])Working pressure (psi[g])T max (°C / °F)
ProcessVessel0 / +2.50 / +36.3+90 / 194
ProcessJacket0 / +3.80 / +55.1+90 / 194
SterilisationVessel0 / +2.50 / +36.3+130 / 266
SterilisationJacket0 / +3.80 / +55.1+150 / 302
Jacket working pressure may also be specified as 0 / +4 bar(g) (0 / +58.0 psi[g]) depending on design selection; final values are confirmed per project.

Pressure control and safeguards

Typical
  • Designed to maintain a vessel pressure set-point typically in the range 0 to 2.5 bar(g)
  • Aseptic operation commonly around 0.2 to 0.5 bar(g) to keep the vessel slightly pressurised
  • Overpressure/underpressure safeguards included per configuration and regulations
  • Pressure safety device (e.g., rupture disc and/or safety valve) included according to configuration

Agitation

Reference ranges
Working volumeMU (Cell culture), referenceMB (Microbial), reference
10 L0 to 300 rpm0 to 1000 rpm
20 L0 to 250 rpm0 to 1000 rpm
30 L0 to 200 rpm0 to 1000 rpm
50 L0 to 180 rpm0 to 1000 rpm

Integrated peristaltic pumps (additions)

Typical

The equipment typically includes 4 integrated variable-speed peristaltic pumps for sterile additions (acid/base/antifoam/feeds). Actual flow depends on selected tubing and calibration.

ParameterTypical valueNotes
Quantity4 units (integrated)In control tower; assignment defined by configuration
Speed0-300 rpmVariable control from eSCADA
Minimum flow0-10 mL/minExample with 0.8 mm ID tubing; depends on tubing and calibration
Maximum flowUp to ~366 mL/minExample with 4.8 mm ID tubing; actual flow depends on calibration
Operating modesOFF / AUTO / MANUAL / PROFILEAUTO typically associated to pH/DO/foam loops or recipe
FunctionsPURGE, calibration, totaliser, PWMPWM available for low flow setpoints below minimum operating level

Gas flow control (microbial reference capacity)

Reference

For microbial culture (MB), gas flow controllers (MFC) are typically sized based on VVM targets. Typical reference VVM range: 0.5-1.5 (to be confirmed by process).

Working volume (L)VVM minVVM maxAir (L/min)O2 (10%) (L/min)CO2 (20%) (L/min)N2 (10%) (L/min)
100.51.55-150.5-1.51-30.5-1.5
200.51.510-301-32-61-3
300.51.515-451.5-4.53-91.5-4.5
500.51.525-752.5-7.55-152.5-7.5
O2/CO2/N2 values are shown as reference capacities for typical gas blending strategies (10% O2, 20% CO2, 10% N2). Final gas list and ranges depend on process and configuration.

Instrumentation and sensors

Typical

Instrumentation is configurable. The following list describes typical sensors integrated in standard configurations, plus common optional PAT sensors.

Variable / functionTypical technology / interfaceStatus (STD/OPT)
Temperature (process/jacket)Pt100 class A RTDSTD
Pressure (vessel/lines)Pressure transmitter (4-20 mA / digital)STD
Level (working volume)Adjustable probeSTD
pHDigital pH sensor (ARC or equivalent)STD
DO (pO2)Digital optical DO sensor (ARC or equivalent)STD
FoamConductive/capacitive foam sensorSTD
Weight / mass balanceLoad cell (integrated in skid)STD
pCO2Digital pCO2 sensor (ARC or equivalent)OPT
Biomass (permittivity)In-line or in-vessel sensorOPT
VCD / TCDIn-situ cell density sensorsOPT (MU)
Off-gas (O2/CO2)Gas analyser for OUR/CEROPT
ORP / RedoxDigital ORPOPT
Glucose / LactatePAT sensorOPT

Automation, software and connectivity

Typical

The platform incorporates TECNIC eSCADA (typically eSCADA Advanced for ePILOT) to operate actuators and control loops, execute recipes and manage process data.

Main software functions
  • Main overview screen with process parameters and trends
  • Alarm management (real-time alarms and historical log) with acknowledgement and comment option
  • Manual/automatic modes for actuators and control loops
  • Recipe management with phases and transitions; parameter profiles (multi-step) for pumps and setpoints
  • Data logging with configurable period and export to CSV; PDF report generation
Common control loops
  • Temperature control (jacket heating/cooling)
  • Pressure control (headspace) with associated valve management
  • pH control via acid/base addition pumps and optional CO2 strategy
  • DO control with cascade strategies (agitation, air, O2, N2) depending on package and configuration
  • Foam control (foam sensor and automatic antifoam addition)
Data integrity and 21 CFR Part 11

Support for 21 CFR Part 11 / EU GMP Annex 11 is configuration- and project-dependent and requires customer procedures and validation (CSV).

Utilities

Reference

Utilities depend on final configuration (e.g., AutoSIP vs External SIP) and destination market (EU vs North America). The following values are typical reference points.

UtilityTypical service / configurationPressureFlow / powerNotes
ElectricalEU base: 400 VAC / 50 Hz (3~)N/AAutoSIP: 12 kW; External SIP: 5 kWNA option: 480 VAC / 60 Hz; cabinet/wiring per NEC/NFPA 70; UL/CSA as required
Process gasesAir / O2 / CO2 / N2Up to 2.5 bar(g) (36.3 psi)According to setpointTypical OD10 pneumatic connections; final list depends on package
Instrument airPneumatic valvesUp to 6 bar(g) (87.0 psi)N/ADry/filtered air recommended
Cooling waterJacket cooling water2 bar(g) (29.0 psi)25 L/min (6.6 gpm)6-10 °C (43-50 °F) typical
Cooling waterCondenser cooling water2 bar(g) (29.0 psi)1 L/min (0.26 gpm)6-10 °C (43-50 °F) typical
Steam (External SIP)Industrial steam2-3 bar(g) (29.0-43.5 psi)30 kg/h (66 lb/h)For SIP sequences
Steam (External SIP)Clean steam1.5 bar(g) (21.8 psi)8 kg/h (18 lb/h)Depending on plant strategy

Compliance and deliverables

Typical

Depending on destination and project scope, the regulatory basis may include European Directives (CE) and/or North American codes. The exact list is confirmed per project and stated in the Declaration(s) of Conformity when applicable.

ScopeEU (typical references)North America (typical references)
Pressure equipmentPED 2014/68/EUASME BPVC Section VIII (where applicable)
Hygienic designHygienic design good practicesASME BPE (reference for bioprocessing)
Machine safetyMachinery: 2006/42/EC (until 13/01/2027) / (EU) 2023/1230OSHA expectations; NFPA 79 (industrial machinery) - project dependent
Electrical / EMCLVD 2014/35/EU; EMC 2014/30/EUNEC/NFPA 70; UL/CSA components and marking as required
Materials contactEC 1935/2004 + EC 2023/2006 (GMP for materials) where applicableFDA 21 CFR (e.g., 177.2600 for elastomers) - materials compliance
Software / CSVEU GMP Annex 11 (if applicable)21 CFR Part 11 (if applicable)
Standard documentation package
  • User manual and basic operating instructions
  • P&ID / layout drawings as per project scope
  • Material certificates and finish/treatment certificates (scope dependent)
  • FAT report (if included in contract)
Optional qualification and commissioning services
  • SAT (Site Acceptance Test)
  • IQ / OQ documentation and/or execution (scope agreed with customer)
  • CSV support package for regulated environments (ALCOA+ considerations, backups, time synchronisation, etc.)

Ordering and configuration

Project-based

ePILOT BR is configured per project. To define the right MU/MB package, volumes and options (utilities, sensors, software and compliance), please contact TECNIC with your URS or request the configuration questionnaire.

The information provided above is for general reference only and may be modified, updated or discontinued at any time without prior notice. Values and specifications are indicative and may vary depending on project scope, configuration and applicable requirements. This content does not constitute a binding offer, warranty, or contractual commitment. Any final specifications, deliverables and acceptance criteria will be confirmed in the corresponding quotation, technical documentation and/or contract documents.

Cellular configuration

The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

Technical specifications

    ePILOT BR configuration questionnaire









    Project details



















    FAT:

    Shipment:

    Installation:

    SAT:

    IQ/OQ:


    Process and automation requirements























    MU only (cell culture)


    MB only (microbial)


    Utilities and infrastructure



    North America specific















    Connections, consumables and compliance












    EU specific




    North America specific


    Software / CSV (GMP)


    Validation, testing and documentation










    GMP / CSV


    Logistics and installation











    Additional comments




    Cellular configuration

    The cellular configuration of the eLab Advanced is equipped with a pitched-blade impeller designed to support efficient mixing for cell culture processes in both laboratory development and early scale-up. The blade geometry promotes mainly axial flow, helping to distribute gases, nutrients and pH control agents uniformly throughout the vessel while keeping shear stress at a moderate level. This makes it suitable for mammalian, insect and other shear-sensitive cell lines when operated with appropriate agitation and aeration settings. In combination with the vessel aspect ratio and baffle design, the pitched blade supports stable foaming behavior and reproducible oxygen transfer, which is essential when comparing batches or transferring processes between working volumes.

    Operators can fine-tune agitation speed to balance oxygen demand and mixing time without excessively increasing mechanical stress on the culture. 

    Technical specifications

    Models and working volumes

    Tank

    The ePlus Mixer platform combines an ePlus Mixer control tower with Tank frames and eBag 3D consumables. Tank can be supplied in square or cylindrical configurations (depending on project) to match the bag format.

    Tank modelNominal volumeMinimum volume to start agitation*
    Tank 50 L50 L15 L
    Tank 100 L100 L20 L
    Tank 200 L200 L30 L
    Tank 500 L500 L55 L
    *Values based on agitation start interlocks per tank model. Final performance depends on the selected eBag 3D, fluid properties and configuration.

    Design conditions and operating limits

    Reference

    Reference limits are defined for the ePlus Mixer and the Tank. It is recommended to validate the specific limits of the selected eBag 3D and single-use sensors for the customer’s process.

    ElementOperating pressureMaximum pressure (safety)Maximum working temperature
    ePlus Mixer (control tower)ATM0.5 bar(g)90 °C
    TankATM0.5 bar(g)45 °C
    Jacket (if applicable)N/A1.5 barDepends on utilities / scope
    The 0.5 bar(g) limit is associated with the equipment design, the circuit is protected by a safety valve. Confirm final limits on the equipment nameplate and project specification.

    Materials and finishes

    Typical
    • Control tower housing and frame: stainless steel 304
    • Product-contact metallic hard parts (if applicable): stainless steel 316 (defined in project manufacturing documentation)
    • Non-product-contact metallic parts: stainless steel 304
    • eBag consumable: single-use polymer (supplier dependent, gamma irradiation / sterilisation per specification)
    • Vent filters: PP (polypropylene), per component list
    For GMP projects, the recommended documentation package includes material certificates, surface finish certificates (Ra if applicable) and consumable sterility/irradiation certificates.

    Agitation system

    Magnetic

    Non-invasive magnetic agitation, the impeller is integrated in the eBag 3D Mixer format, avoiding mechanical seals. Agitation speed is controlled from the HMI, with start interlocks linked to the tank model and minimum volume.

    Reference speed range
    • Typical agitation range: 120 to 300 rpm (configuration dependent)
    • Magnetic drive motor (reference): Sterimixer SMA 85/140, 50 Hz, 230/400 V, 0.18 kW
    • Gear reduction (reference): 1:5
    • Actuation (reference): linear actuator LEYG25MA, stroke 30–300 mm, speed 18–500 mm/s (for positioning)
    Final rpm and mixing performance depend on tank size, bag format and process requirements.

    Weighing and volume control

    Integrated

    Weight and derived volume control are performed using 4 load cells integrated in the tank frame legs and a weight indicator. Tare functions are managed from the HMI to support preparation steps and additions by mass.

    ComponentReference modelKey parameters
    Load cells (x4)Mettler Toledo SWB505 (stainless steel)550 kg each, output 2 mV/V, IP66
    Weight indicatorMettler Toledo IND360 DINAcquisition and HMI display, tare and “clear last tare”
    For installation engineering, total floor load should consider product mass + equipment mass + margin (recommended ≥ 20%).

    Pumps and fluid handling

    Standard

    The platform includes integrated pumps for additions and circulation. Final tubing selection and calibration define the usable flow range.

    Included pumps (reference)
    • 3 integrated peristaltic pumps for additions (acid/base/media), with speed control from HMI
    • 1 integrated centrifugal pump for circulation / transfer (DN25)
    Peristaltic pumps (reference)
    ParameterReferenceNotes
    Quantity3 unitsIntegrated in the control tower
    Pump headHYB101 (Hygiaflex)Example tubing: ID 4.8 mm, wall 1.6 mm
    Max speed300 rpmSpeed control reference: 0–5 V
    Max flow (example)365.69 mL/minDepends on tubing and calibration
    Centrifugal pump (reference)
    ParameterReference
    ModelEBARA MR S DN25
    Power0.75 kW
    FlowUp to 42 L/min
    PressureUp to 1 bar
    For circulation and sensor loops, the eBag 3D format can include dedicated ports (depending on the selected consumable and application).

    Thermal management (optional jacket)

    Optional

    Tank can be supplied with a jacket (single or double jacket options). The thermal circuit includes control elements and a heat exchanger, enabling temperature conditioning depending on utilities and project scope.

    • Jacket maximum pressure (reference): 1.5 bar
    • Thermal circuit safety: pressure regulator and safety valve (reference set-point 0.5 bar(g))
    • Heat exchanger (reference): T5-BFG, 12 plates, alloy 316, 0.5 mm, NBRP
    • Solenoid valves (reference): SMC VXZ262LGK, 1", DC 24 V, 10.5 W
    • Jacket sequences: fill / empty / flush (scope dependent)
    The tank maximum temperature may depend on the thermal circuit and consumable limits. Confirm final values with the selected eBag 3D specification.

    Instrumentation and sensors

    Optional SU

    Single-use sensors can be integrated via dedicated modules. The following references describe typical sensors and interfaces listed in the datasheet.

    VariableReference modelInterface / protocolSupplyOperating temperatureIP
    pHOneFerm Arc pH VP 70 NTC (SU)Arc Module SU pH, Modbus RTU7–30 VDC5–50 °CIP67
    ConductivityConducell-P SU (SU)Arc Module Cond-P SU, Modbus RTU7–30 VDC0–60 °CIP64
    TemperaturePt100 ø4 × 52 mm, M8 (non-invasive)Analog / acquisition moduleProject dependentProject dependentProject dependent
    Measurement ranges and final sensor list depend on the selected single-use components and project scope.

    Automation, software and data

    Standard + options

    The ePlus SUM control tower integrates an industrial PLC and touch HMI. Standard operation supports Manual / Automatic / Profile modes, with optional recipe execution depending on selected software scope.

    Software scope (reference)
    • Standard: eBASIC (base HMI functions)
    • Optional: eSCADA Basic or eSCADA Advanced (project dependent)
    • Trends, alarms and profiles, profiles up to 100 steps (depending on scope)
    • Data retention (reference): up to 1 year
    Connectivity (reference)
    • Industrial Ethernet and integrated OPC server (included)
    • Remote access option (project dependent)

    Utilities and facility interfaces

    Typical

    Installation requirements depend on jacket and temperature scope and the customer layout. The following values are typical references.

    UtilityPressureFlowConnectionsNotes
    Electrical supplyN/AReference: 18 A380–400 VAC, 3~ + N, 50 HzConfirm per final configuration and destination market
    EthernetN/AN/ARJ45OPC server, LAN integration
    Tap water2.5 barN/A1/2" (hose connection)Jacket fill and services, tank volume about 25 L
    Cooling water2–4 bar10–20 L/min2 × 3/4" (hose connection)Heat exchanger and jacket cooling
    Process air2–4 barN/A1/2" quick couplingUsed for jacket emptying
    DrainN/AN/A2 × 3/4" (hose connection)For draining
    ExhaustN/AN/AN/AOptional (depending on project)
    Stack light (optional)N/AN/AN/A3-colour indication, as per scope
    During FAT, verify in the installation checklist that the available utilities match the selected configuration and scope.

    Documentation and deliverables

    Project-based

    Deliverables depend on scope and project requirements. The following items are typical references included in the technical documentation package.

    • Datasheet and user manual (HMI and system operation)
    • Electrical schematics, PLC program and backup package (scope dependent)
    • P&ID, layout and GA drawings (PDF and/or CAD formats, project dependent)
    • Factory Acceptance Test (FAT) protocol and FAT report (as per contract)
    • Installation checklist
    • Material and consumable certificates, as required for regulated projects (scope dependent)
    On-site services (SAT, IQ/OQ) and extended compliance packages are optional and defined per project.

    Ordering and configuration

    Contact

    The ePlus Mixer scope is defined per project. To select the right tank size, bag format, sensors and optional jacket and software, please share your URS or request the configuration questionnaire.

    The information provided above is for general reference only and may be modified, updated or discontinued at any time without prior notice. Values and specifications are indicative and may vary depending on project scope, configuration and applicable requirements. This content does not constitute a binding offer, warranty, or contractual commitment. Any final specifications, deliverables and acceptance criteria will be confirmed in the corresponding quotation, technical documentation and/or contract documents.